Mining Beneficiation Mineral Magnetic Separation Machine Processing Plant

• Customization: Available
• Type: Gravity Separator
• Voltage: 380V
• Model NO.: Gravity Separator
• Weight: >10T
• Material: Stainless Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 2 Years
• Color: Yellow
• Customized: Customized
• Condition: New
• After-sales Service: Have
• Software Updates and Maintenance Service: Free
• Engineering Solutions: Free
• Design Schemes: Free
• Technical Repair: Free
• Maintenance Support: Free
• Technical Support: Free
• Planning: Free
• Technical Inspections: Free
• Equipment Training: Free
• Delivery Services: Free
• Transport Package: Nude Packing
• Specification: 8-200 T H
• Trademark: FTL
• Origin: China
• HS Code: 8474100000
• Production Capacity: 15-850 T/H

Product Description

 

Product Description

Manganese Magnetic Separation Plant

Introduction
The Manganese Magnetic Separation Plant is a specialized facility designed to efficiently separate and concentrate manganese from manganese-bearing ores. This advanced plant utilizes magnetic separation technology to maximize manganese recovery while minimizing operational costs.

Key Features

• High Recovery Rate: Achieves high recovery rates for manganese through advanced magnetic separation processes.
• Customizable Process: Suitable for processing both high-grade and low-grade ores, offering flexible solutions for various mining operations.
• Energy Efficient: Designed to minimize power consumption, making it cost-effective for both small and large-scale operations.
• Environmentally Friendly: Implements advanced wastewater treatment to meet environmental regulations.

Process Flow

1. Crushing and Screening:
   • Raw manganese ore is crushed using jaw crushers and cone crushers to reduce the particle size to ≤ 20mm.
   • Vibrating screens are used to separate oversized material, which is returned for further crushing.
2. Grinding:
   • The crushed ore is ground in ball mills or rod mills to achieve a fine powder with a particle size of 0.074-2mm.
3. Magnetic Separation:
   • The ground material is processed through high-gradient magnetic separators (HGMS) or low-intensity magnetic separators (LIMS) to separate manganese minerals from gangue materials.
   • Magnetic separators are used to further purify the manganese concentrate, especially for ores with better magnetic permeability.
4. Concentration and Dewatering:
   • The final manganese concentrate is thickened and dewatered to produce a dry concentrate suitable for further processing.

 Gravity selecting flow chart as below: 

 

 

Magnetic Separation flow chart as below: 




 

Detailed Photos

 

Main Equipment used in the ore processing plant

 

Product Parameters

Applications

• Steel Production: Manganese is a crucial component in the production of steel, enhancing its strength and durability.
• Battery Manufacturing: Manganese is used in the cathodes of lithium-ion batteries and manganese-metal hydride batteries.
• Chemical Industry: Manganese is used as a catalyst in various chemical reactions and in electroplating.

Technical Parameters

• Production Capacity: Customizable from 50 to 2000 tons per day.
• Manganese Purity: Up to 99%.
• Operating Voltage: 220V/380V or customized based on local conditions.

Customer Support

• Engineering and Design: Comprehensive engineering and design services tailored to your specific requirements.
• Installation and Training: Professional installation support and training for local operators.
• After-Sales Service: Ongoing technical support and maintenance services to ensure continuous operation.

For more information on our Manganese Magnetic Separation Plant, please feel free to contact us. We offer customized solutions to meet your specific needs and ensure maximum efficiency and manganese recovery.

Certifications

 

Company Profile

 

    Henan Fantianliang Machinery & Equipment Co., Ltd. is engaged in scientific research, production, and marketing as one of the shareholder enterprises specializing in the production of mining equipment. Currently, the company operates three large-scale production bases. With a standardized plant area of 5,000 square meters and over 600 units of various models of equipment, such as metalworking machinery, welding equipment, and assembly equipment, more than 1,000 workers are employed. Adhering to the core value of "customer first," the equipment ensures high quality and high performance.